AS9100C+ISO9001:2008 Certified Management SystemTHIN GAUGE & HEAVY GAUGE

One of the challenges of marketing new products is developing the proper packaging to enhance the image and application that creates the purchasing incentive. Thermo forming for short runs whether light gauge or heavy gauge, small parts or large presents challenges. Our team has worked in a broad range of industries including medical, electronics, POP, automotive, marine, packaging, RV, etc. We can support your efforts patterns to prototypes and on through production and assembly. We manufacture for several fortune 500 companies.

We will evaluate your product specifications and our engineering team will work with you to establish a project profile. Our skilled craftsman will work with you to establish a tooling package that meets your requirements and budget. We design and build tools in our facility utilizing wood, epoxy and aluminum.

Our state of the art computer controlled equipment can handle a wide range of products from shallow formed parts to deep drawn parts (28" depth) and thin gauge, .030" thin up to .375" thick. Our CNC machining centers assure fast, accurate trimming. We offer secondary services for painting, EMI coatings, ultrasonic welding, punching and assembly.

Our facilities include a complete program for the design, prototyping and manufacturing of your custom thermoformed. Our team has over 30 years experience in producing packaging products as well as numerous custom products using thin and heavy gauge thermoforming.

Our fully equipped Machine Shop is staffed by qualified machinists with extensive plastics product development background. This allows us to build prototype thermoformed tooling for blister-packs in rapid time, allowing you to have samples more quickly. In addition, we are capable of going beyond your prototype and short run requirements to full service production.

Product storage options are available in our 100,000 square feet warehouse space on premises. A computer inventory system tracks your product from single cartons to multiple truckload volumes.

Thin Gauge Thermoforming

Plastic packaging is an inexpensive option for creating durable product packaging. Our Team has been a major source for quality thin gauge thermoformed parts. Using both radiant heat and contact heat thermoforming technology, we are able to produce packaging-related products from a wide spectrum of material types and gauges, both FDA and non-FDA compliant. Our state-of-the-art modern machinery offers flexibility in material forming capabilities as well as scheduling to accommodate virtually any custom thin gauge part requirement. Our experience processing a wide range of raw materials assures you that we can match the right plastic material to your specific requirements.

  • Retail Clamshell Packaging
  • Food Clamshell Packaging
  • Medical Clamshell Packaging
  • Retail Tri-Fold Packaging
  • Point of Purchase Displays
  • Medical Packaging
  • Food Packaging
  • Retail Packaging
  • Pick and Place Trays
  • Drip Trays
  • Shipping Trays
  • Material Handling Trays and Covers
  • Packaging Inserts

Heavy Gauge Thermoforming

Our team has been a major producer of thick gauge thermoformed parts for over 10 years. Our state-of-the-art thermoforming machinery allows us to produce parts from a wide spectrum of material types and gauges. Our forming machines, which will accommodate sheets up to 48"X48" with a thickness profile from 0.030" to 0.375" , offer flexibility in part size. Our extensive experience processing a wide range of raw materials assures you that we can match the right plastic material to your specific application.

  • Automotive components
  • Fitness equipment
  • Signage
  • Agricultural equipment
  • Construction equipment
  • Pallets
  • Dunnage trays
  • Totes & Bins
  • Housings
  • Enclosures
  • Bezels
  • Guards
  • Radomes
  • Components

Need more information about our Vacuum Thermo Forming?

Please contact us at (561) 752-9095. Our highly skilled team of engineers and design technicians are ready to take on your most demanding Vacuum Thermo Forming projects from our prototyping services menu.

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Vacuum Thermo Forming