Large Spring Manufacturing

ISO/TS 16949:2009logo: SMI - Spring Manufacturing Institute

Aeronautical • Agricultural • Medical • Automotive - Tier 1, Tier 2 and Tier 3
• Chemical • Electronics • Energy • Food Processing • Gas & Oil
HVAC • Home Protection • Marine • Water Treatment

Order Form Downloads

Compression Springs pdf
Extension Springs pdf
Tension Springs pdf

Custom Spring Manufacturing
Prototypes to production

We can tackle the most simple of parts to the most complicated turn-key project.

Once again our team is excited about the opportunity to offer you a solution for your larger spring manufacturing issues. We have been bending, winding and shaping springs since 1968. We strive to be a consultative development support team that is competitively priced from prototyping through production.

  • Spring Design and Manufacturing Consulting
  • Design Prototyping
  • Rapid Prototyping
  • Research & Development
  • Industry Standard Software Spring Design Analysis
  • Spring Design Drawings and Engineering
  • Fatigue Testing
  • Reverse engineering of existing samples
  • Fast Track quoting & delivery

We work with many different materials including:

  • Music Wire
  • Stainless Steel Type 302 and Type 17-7PH
  • Beryllium Copper
  • Phosphor Bronze
  • Inconel

Processes available include:

  • Coil
  • Stress Relieve
  • Grind
  • Set Remove
  • Passivate
  • Tumble

 Our team can provide an array of finishes to meet your design needs, including:

  • Color Identification
  • Corrosion protection
  • Zinc Plate
  • Phos & Oil
  • Chromate Dip
  • Passivate
  • Shot Peen
  • More...

Sample of Packaging Services Available Include

  • Returnable Packaging
  • Customer Supplied Containers/Totes
  • Assembly Line Ready Arrangements
  • Small Quantities in Plastic Bags
  • Layer Packaging
  • Tack Board
  • More...
Types of Springs Manufactured
Compression Springs
Barrel
Battery Contact
Closed End Ground
Closed End Not Ground
Conical
Cylindrical
Hourglass
Left Hand Helix
Open End Ground
Open End Not Ground
Right Hand Helix
Spring Index – (Mean Diameter/Wire Diameter) – as low as 3
Variable Pitch / Variable Rate
Wire Diameter from 0.006” and up (0.15mm and up)
Extension Springs
Accurate Position Control for Hook Angle Relationship
Crossover Centre Loops
English Loops
Extended Hooks
German Hooks
Machine Hooks
Right Hand Helix Left Hand Helix
Shepherd Hooks
Spring Index – (Mean Diameter/Wire Diameter) – as low as 3
Wire Diameter from 0.010” and up (0.25mm and up)
Torsion Springs
Single Torsion
Double Torsion
Leg Design/Shape to suit
Accurate Position Control for Leg Angle Relationship
Right Hand Helix
Left Hand Helix
Wire Diameter from 0.020” and up (0.5mm and up)
Spring Index – (Mean Diameter/Wire Diameter) – as low as 3
Wire Forms Shapes to suit
Wire Diameter from 0.020” and up (0.5mm and up)
Tolerances Commercial Tolerances Easily Met – Tight Tolerance Specialists
Equipment – Compression CNC & Mechanical Coilers, Automatic Length Control and adjustment on all compression coilers. 
Equipment - Extension Up to 4 axis CNC coiling machines.  Automatic probe systems for hook position control.
Equipment – Torsion/Wireforms Up to 5 Axis CNC Torsion Spring Forming Machines.  Automatic position control for accurate leg relationships.

Spring Design & Engineering Services

Our team can support you every step of the way. Analysis of your blueprints combined with a clear understanding of your needs allows our spring design and engineering team to help you with everything from spring material selection and pricing, to manufacturability consulting. Our team uses industry standard Spring Design software. We can help you optimize your spring design in order to minimize your cost, and maximize the fatigue life of the spring.

Spring Design & Engineering Services
General Capabilities
Consulting
Design
Prototyping
Rapid Prototyping
Research & Development
Capabilities Industry Standard Software Spring Design Analysis
Fatigue Testing
Reverse Engineering
Design Assistance
Blue Print Analysis
Material Selection
Pricing
Manufacturability Consulting
Reverse Engineering
Design Optimization
Engineering Analysis Failure Analysis
Fatigue Life Prediction
Fit-For-Use Analysis

 

Need more information about our Stampings & Assemblies?

Please contact us at (561) 752-9095. Our highly skilled team of engineers and design technicians are ready to take on your most demanding Stampings & Assemblies projects.

Request a Quote for
Stampings & Assemblies