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RAPID MANUFACTURING SERVICE
Cable & Wire Assemblies
Prototype to Light Production
Cable Assemblies and Wiring Harness Assemblies are a challenge for many companies to acquire in the early stages of project development. Our goal is to facilitate those short run, fast track programs so that you can move forward with your test cycle or light to mid-range production efforts. We combine just the right amount of automation and lean manufacturing techniques to bridge the prototype through production process.
Our facility is a woman owned company which was established almost 30 years ago. They are ISO 9001:2008 certified and ITAR Certified. In addition we have IPC/WHMA-A-620 certified trainers on staff to ensure excellent quality and 100% customer satisfaction.
Our in-house tooling and mold making capabilities, in conjunction with our quality systems and personalized service affords you the opportunity to take advantage of our very competitive pricing.
Some of our services:
- Rapid prototype and quick turn
- In-house design & development
- In-house manufacturing
- In-house testing
- Low volume and high mix assemblies
- Multiple contact configuration options
- Standard strain relief and flex relief
- Molded Cable Assemblies
- Over-molded Cables
- Injection Molded Cables & Assemblies
- Over-molded Adapters
- Cable Strain Relief
- Molded Cable Strain Relief
Cable Assemblies
We have produced custom cable assemblies for the commercial, data,, industrial medical, military, and telecommunication industries. Our clientèle of original equipment manufacturers (OEMs) and distributors nationwide count on us to support them through the design engineering, prototype fabrication and volume production phases.
Coaxial Cables
Technology industries utilize coax cables as a transmission pathway for radio frequency signals such as connecting radio such as connecting radio transmitters and receivers with their appropriate hardware including antennas, computer network (Internet) connections, and distributing cable television signals.
Control Panels and Systems
The development of custom control panels and devices for short runs can be a time sensitive issue. We serve many industries for their specific needs including heavy equipment, vehicles and military applications.
Our team can build from your print, or by a sample, and further support the program in-house to troubleshoot and design your projects.
These services are all preformed in our facility and most importantly Made in the USA.
Electrical and Mechanical Assembly Services:
- Drilling & Cutting
- Component Mounting
- Marking
- Testing
- Low Voltage Panels
- Complete product assembly
- Prototype to Production
- Hand Soldering & Assembly
- Surface Mount Assembly
- High Voltage Panels
- Low Voltage Wiring
- Combination Starter Panels
- Component Wiring
- Electromechanical Assembly
- Low and High Volume Projects
- Turnkey Production
- Lead-free Capabilities
- Panel Modification
Wire Harnesses & Electromechanical Assemblies
Industries such as automotive, construction machinery, aircraft, medical equipment etc have counted on us to provide their custom wire harness and electrical assemblies. We have a proven track record for saving installation time and wiring space, while enhancing safety features to reduce the risk of loose wires and electrical fires.
We can use many types of material to bundle, protect and secure wire assemblies:
- Expando
- Spiral Wrap
- PVC Tubing
- Acryl Flex
- Nylon Web
- Roundit
- Heat Shrink Tubing
- Flexible Metal
- Lacing
- Tie Wraps
- Epoxy Heat Shrink
- PVC Coated Fiberglass Sleeving
- Split Loom
Military Spec Assemblies
Many key subcontractors who support the U.S. Military rely on our top quality ITAR cables and cable assemblies.
Our long term experience with military projects affords you the opportunity to take advantage of our in-house assembly for injection molded connectors. Our fabrication team has experience producing round and flat ruggedized military connectors and over molded cables including those used in the microwave process. We understand the wear and tear required for military applications.
Our cables have been called to perform in navigation aids, storage systems, ordinance and weaponry tracking, power applications, data transmission and more.
Multi-leg and Conductor Cables
Our clients continually bring us projects that require multi-conductor and multi-leg cables. We have tackled these projects from the simplest two conductor leads to more complex builds.
Our multi-leg / multi-conductor cables have been used in the following industries:
- Instrumentation
- Sound Control
- Computers
- Communications
- Data Transmission
- Military Markets
- Commercial
- Industrial
- Medical
- Gaming
- Security
- Test Equipment
- Transportation
- Avionics
- Aerospace
- Video Systems
- Simulation
Over Molding
Creating cables is not just about the wire and connectors, There are times when these projects need to be protected by another material. The process of Over Molding to encapsulate your designs can be handled in-house by our over molding group. There are a diverse spectrum of molding materials that can be color customized for your application. We know how to protect your assemblies and ruggedize them whether for military, commercial or industrial applications.
Continuous Improvement
Our facility is ISO 9001:2008 certified. We have certified PC/WHMA 620-A instructors who continuously train our certified operators to maintain the highest standards in quality.
Need more information about our Cable & Wire Assemblies?
Please contact us at (561) 752-9095. Our highly skilled team of engineers and design technicians are ready to take on your most demanding Cable & Wire Assemblies projects from our prototyping services menu.
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