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Large Spring Manufacturing

Custom Spring Manufacturing
Prototypes to production

We can tackle the most simple of parts to the most complicated turn-key project.

Once again our team is excited about the opportunity to offer you a solution for your larger spring manufacturing issues. We have been bending, winding and shaping springs since 1968. We strive to be a consultative development support team that is competitively priced from prototyping through production.

• Spring Design and Manufacturing Consulting
• Design Prototyping
• Rapid Prototyping
• Research & Development
• Industry Standard Software Spring Design Analysis
  
• Spring Design Drawings and Engineering
• Fatigue Testing
• Reverse engineering of existing samples
• Fast-Track quoting & delivery

We work with many different materials including:

• Music Wire
• Stainless Steel Type 302 and Type 17-7PH
• Beryllium Copper
• Phosphor Bronze
• Inconel

Processes available include:

• Coil
• Stress Relieve
• Grind
• Set Remove
• Passivate
• Tumble

 Our team can provide an array of finishes to meet your design needs, including:

• Color Identification
• Corrosion protection
• Zinc Plate
• Phos & Oil
• Chromate Dip
• Passivate
• Shot Peen
• More...

Sample of Packaging Services Available Include

• Returnable Packaging
• Customer Supplied Containers/Totes
• Assembly Line Ready Arrangements
• Small Quantities in Plastic Bags
• Layer Packaging
• Tack Board
• More...

Types of Springs Manufactured

Compression Springs	Barrel Battery Contact Closed End Ground Closed End Not Ground Conical Cylindrical Hourglass Left Hand Helix Open End Ground Open End Not Ground Right Hand Helix Spring Index – (Mean Diameter/Wire Diameter) – as low as 3 Variable Pitch / Variable Rate Wire Diameter from 0.006” and up (0.15mm and up)
Extension Springs	Accurate Position Control for Hook Angle Relationship Crossover Centre Loops English Loops Extended Hooks German Hooks Machine Hooks Right Hand Helix Left Hand Helix Shepherd Hooks Spring Index – (Mean Diameter/Wire Diameter) – as low as 3 Wire Diameter from 0.010” and up (0.25mm and up)
Torsion Springs	Single Torsion Double Torsion Leg Design/Shape to suit Accurate Position Control for Leg Angle Relationship Right Hand Helix Left Hand Helix Wire Diameter from 0.020” and up (0.5mm and up) Spring Index – (Mean Diameter/Wire Diameter) – as low as 3
Wire Forms	Shapes to suit Wire Diameter from 0.020” and up (0.5mm and up)
Tolerances	Commercial Tolerances Easily Met – Tight Tolerance Specialists
Equipment – Compression	CNC & Mechanical Coilers, Automatic Length Control and adjustment on all compression coilers.
Equipment - Extension	Up to 4 axis CNC coiling machines.  Automatic probe systems for hook position control.
Equipment – Torsion/Wireforms	Up to 5 Axis CNC Torsion Spring Forming Machines.  Automatic position control for accurate leg relationships.

Spring Design & Engineering Services Our team can support you every step of the way. Analysis of your blueprints combined with a clear understanding of your needs allows our spring design and engineering team to help you with everything from spring material selection and pricing, to manufacturability consulting. Our team uses industry standard Spring Design software. We can help you optimize your spring design in order to minimize your cost, and maximize the fatigue life of the spring.

Spring Design & Engineering Services

General Capabilities	Consulting Design Prototyping Rapid Prototyping Research & Development
Capabilities	Industry Standard Software Spring Design Analysis Fatigue Testing Reverse Engineering
Design Assistance	Blue Print Analysis Material Selection Pricing Manufacturability Consulting Reverse Engineering Design Optimization
Engineering Analysis	Failure Analysis Fatigue Life Prediction Fit-For-Use Analysis

 

Need more information about our Stampings & Assemblies?

Please contact us at (561) 752-9095. Our highly skilled team of engineers and design technicians are ready to take on your most demanding Stampings & Assemblies projects from our prototyping services menu.