ITAR CompliantGSAHub Zone

RAPID MANUFACTURING SERVICE
Prototype Hydroforming of Large Parts

Large Precision Metal Formed Parts

We manufacture prototype and Short-Run deep drawn metal components using hydroforming process. The advantage is in the shorter time and smaller investment to make the simpler tools required compared to typical forming tools.

For heavier materials or odd shapes like ovals, the hydroforming process is used to manufacture prototypes. We have the capacity to hydroform large parts up to 120"x30"x40".

Our team inspects using the CMM – Carl Zeiss – This is the most advanced and highly sought after inspection system by OEMs. It’s a must if you are going to service OEMs and Tier 1 accounts.

Core Competencies

  • Complex-Shape Forming from Metals
  • Hydro, Brake & Power Roll Forming
  • Mil-Cert Welding in most all Aviation Material Types
  • 5 Axis CNC Machining Mills & CNC Lathes
  • Forming Tooling Design & Fabrication
  • Component Assembly & Ship Set Kitting Services
  • Large Scale Dolly, Jig and Cart Fabrication
  • Autoclave Tooling and Cart Fabrication

 

Large Hydroforming Capabilities

  • HAAS VR 11: Capacity Range of 120" Long x 30" x 40"
  • DOOSAN DHP 5000 Horizontal Machining Center, 7 Pallets
  • 800 Ton Complex Shape Hydro-Forming Press

 

Complex Shape Hydroforming Capabilities

  • 800 Ton Hydro-Form Press 40" x 70"
  • 150 Ton Hydro-Form Double Action Deep Draw Rubber Head Press 44" x 44"
  • 200 Ton Hydro-Form Rubber Head Press 40" x 28"
  • 200 Ton Hydro-Form Press 14" x 28"
  • 150 Ton Hydro-Form Press 16" Diameter

 

Heat Treatment & Aging Capacities

  • Up To 30"x 30"x 72" Degree Range 250-1100F

Delivery is dependent on the complexity of the parts required but can usually be done in 2 to 4 weeks compared with 6 to 12 weeks when using conventional tooling.

Need more information about our Large Part Hydrofroming?

Please contact us at (561) 752-9095. Our highly skilled team of engineers and design technicians are ready to take on your most demanding Large Part Hydrofroming projects from our prototyping services menu.

Request a Quote for
Large Part Hydrofroming